5 Recycled Hat Product Picks, Based on Our Research

Recycled Hat on a model in a matching long-sleeved swimsuit

Reduce, reuse, and recycle has never looked so good. For a sustainable shopping trip you won’t regret, check out these top recycled hat product picks we’ve discovered after browsing dozens of options. While these hats are made from secondhand materials, they are still beautiful and durable pieces that you’ll be proud to wear for years to come.

Jump To Our Picks

What is a Recycled Material Hat?

Recycled material can come from a variety of sources. Whether reclaimed plastic or pre-consumer yarn that never got used for its original intent, the hats constructed from these materials are as eco-friendly as they are fashionable.

Hats made from recycled materials are more common than you may think. They are typically made from repurposed plastic or reconstituted fiber scraps left over by the fashion industry. Invest in a product that’s as great for the environment as your style with a recycled hat!

Top 5 Recycled Hats: How We Chose

We scoured each company’s website and product descriptions to ensure every recycled hat on this list met our standards. They had to be constructed from existing materials, manufactured with eco-conscious processes, and come from a company that truly cares about their environmental impact. Let’s take a look at some of our favorites!

Our Picks

All featured products are chosen at the discretion of the author and DGHQ editors. However, Do Good HQ may make a small affiliate commission if you click through and make a purchase.

1. North Face Recycled ‘66 Classic Hat

Recycled North Face Hat
Material100% recycled polyester
SizeOne size fits most, adjustable

The North Face Recycled ‘66 Classic Hat is made from 100% recycled polyester to have as small of an environmental footprint as possible. Rather than letting a landfill take the plastic fiber, they claimed it and wove it into these classic caps that feature their iconic logo.


Even though it’s made from recycled material, The North Face Recycled ‘66 Classic Hat has a lifetime guarantee. Structured front panels help this recycled hat hold its shape, while softer back panels and an adjustable buckle strap allow you to find a perfect fit. It’s available in a few colors to match your style and is easily washed.

Things to Consider

Orders can be returned up to 60 days after purchase, and online orders can even be returned at The North Face stores. The return and warranty policies have special restrictions and exclusions, so be sure to read the fine details.

2. The Eddie by Coal Headwear

Recycled Mustard Yellow Eddie Coal Headwear Hat
Material100% recycled cotton yarn
SizeOne size, but roomy

The Eddie Recycled Knit Cuff Beanie is more loosely knit to comfortably fit people with larger heads or a lot of hair. Even with the looser construction, it will keep your head very warm during the winter and any trips you might take to the mountains.


Comfort comes first with The Eddie, thanks to its soft cotton yarn and loose knit. You are sure to feel warm and cozy whenever you wear it. This recycled beanie is a versatile hat that can be worn rolled, tucked, or loose to match your style. The material is post-industry scrap yarn re-woven into usable cotton strands for maximum softness and durability.

Things to Consider

Coal Headwear has a warranty that will fix or replace any defective products with proof. You can also return your items up to 30 days after purchase.

3. Conner Hats Airflow Recycled Lightweight Outdoor Hat

Recycled Tan Conner Hat
MaterialRecycled plastic bottles
SizeOne size fits most

Are you the adventurous type who spends a lot of time exploring the outdoors? If so, the Airflow Recycled Lightweight Outdoor Hat may be perfect for you. It features a breathable mesh dome and adjustable chin strap to keep your head both cooled and protected during long hours in the sun.

This recycled hat is made from repurposed plastic bottles and organic cotton; all tags are printed with vegetable-based dye. It is lightweight on your head and crushable, meaning it will pop back into shape if flattened.


Conner Hats offers a 100% lifetime guarantee on all products purchased through their website and even has a 50% discount on a new hat if yours is lost or stolen.

Things to Consider

Exchanges and returns are accepted within 30 days of purchase and are free if you are within the US. Shipping charges will not be refunded.

4. Waterlust Shark Warrior Recycled Hats

Waterlust Recycled Hat with a blue pattern
Material100% recycled polyester and polyethylene
SizeRegular or XL, adjustable

The classic ball cap design is updated with Waterlust’s Shark Warrior Recycled Hats. The one pictured above is specifically the Whale Shark design, but they also have a style for the Tiger Shark. Each features the Waterlust logo and is made from 100% recycled polyester for the fabric and recycled polyethylene for the plastic components.


The Shark Warrior recycled hat comes in two sizes. It’s also adjustable, thanks to the snapback strap. The front two panels show a unique shark-inspired pattern, while the back four are made of a breathable mesh to keep your head cool.

Plus, for every hat in the Shark Warrior edition, 10% of profits are donated to the Marine Megafauna Foundation to help protect large sea life, such as sharks and rays.

Things to Consider

Returns are accepted within 60 days of purchase. However, any clearance items or custom-cut leggings are final purchases and cannot be returned.

5. Budget Find: REI Burton Recycled DND Beanie – Package of 3

REI Recycled DND Beanie: Eco-Friendly
Material100% recycled polyester yarn
SizeOne size fits most

Can’t decide on just one color? This 3-pack of the Burton Recycled DND Beanie from REI Co-Op is perfect for you. These recycled hats, made from 100% recycled polyester yarn, are soft and durable for winter and outdoor adventures.


Though the REI logo label is stitched on the edge, you can easily roll it up for a classic beanie look or leave it for a slouchy look. There are also different color options for the 3-pack, so you can find a combo that fits your style. REI offers a lifetime warranty for their Burton beanies, so you can wear yours fearlessly.

Things to Consider

Some reviews have reported that this recycled hat runs a little small. However, it is very stretchy and can fit nearly anyone comfortably.

How to Find a Recycled Hat

What are you looking for from your next hat? Ask yourself questions like these to ensure you make the right choice as you shop.

  • What style is the hat? Is your dream hat a classic ballcap, a warm beanie, or something to keep your head cool and neck shaded during an outdoor adventure? 
  • What size is the hat? Some hats come in specific sizes depending on their style and fit. Whatever you need, there is sure to be a recycled hat that fits your requirements (and your head).
  • What materials are in the hat? Do you want to keep plastic out of a landfill? Or maybe you’re looking to give some leftover cotton yarn a second chance. 

Whatever you choose, you’ll be helping the environment when you purchase a hat made from recycled materials. Good luck, and happy shopping!

Feature image via Waterlust

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